以硫酸亚铁为原料,H2O2作锚固剂,在pH值6.0~6.5的异丙醇/水介质中制得了卡其色水性铝颜料,探讨了包覆机理和温度对水性铝颜料性能的影响.扫描电子显微镜,光学显微镜,X衍射和红外光谱表征结果说明:H2O2氧化金属铝形成的水铝石可吸引带相反电荷的氧化铁晶种或颗粒,锚固在铝粉表面形成包覆层.低温时吸引无定型颗粒占主导,温度升高吸引晶种诱导形成针铁矿的几率增大,结晶度增强.性能测试结果表明包覆温度为45 ℃时,针铁矿和无定型氧化铁共生均匀地沉积在铝表面,形成致密的包覆层,制得了具有显著耐腐蚀性的卡其色铝颜料.
The khaki waterborne aluminum pigments were prepared in isopropyl alcohol/water media at 6-6.5 pH value,using ferrous sulfate as precursor and H2O2 as anchoring agent.The encapsulated mechanism and the effect of temperature on the aluminum property were discussed.Scanning electron microscopy,optical microscopy,X-ray diffraction and infrared spectroscopy results show that the diaspore form on the aluminum flakes surface by H2O2 oxidizing,and the amorphous iron oxide particles with opposite charge can combine with diaspore by mutual attraction.Perhaps the diaspore induces the iron oxide in the solution to form goethite anchored on the aluminum surface and then form a dense coating layer.At low temperature,the electrostatic attraction of amorphous iron oxide dominates.As the temperature rising,the proportion of goethite is increased,and the crystallinity is enhanced.The performance test prove that goethite and amorphous iron oxide evenly deposits on the aluminum surface together to form a dense coating layer at 45 ℃,and thus gives the khaki aluminum pigments excellent corrosion resistance performance.
[1] 吴婷婷.红外-可见光兼容隐身材料的制备与性能研究 [D].武汉:武汉理工大学,2009.
[2] LI L J,PI P H,WEN X F,et al.Aluminum pigments encapsulated by inorganic-organic hybrid coatings and their stability in alkaline aqueous media [J].Journal of Coatings Technology and Research,2008,5(1): 77-83.DOI:10.1007/s11998-007-9053-9.
[3] MA Z L,LI C C,WEI H M,et al.Silica sol-gel anchoring on aluminum pigments surface for corrosion resistance based on aluminum oxidized by hydrogen peroxide [J].Dyes and Pigments,2015,114: 253-258.DOI:10.1016/j.dyepig.2014.11.018.
[4] PI P H,LIU C,WEN X F,et al.Improved performance of aluminum pigments encapsulated in hybrid inorganic-organic films [J].Particuology,2015,19: 93-98.DOI:10.1016/j.partic.2014.05.010.
[5] LI L J,PI P H,WEN X F,et al.Optimization of sol-gel coatings on the surface of aluminum pigments for corrosion protection [J].Corrosion Science,2008,50: 795-803.DOI:10.1016/j.corsci.2007.11.002.
[6] ZHANG Y C,YE H Q,LIU H,et al.Preparation and characterization of colored aluminum pigments Al/SiO2/Fe2O3 with double-layer structure [J].Powder Technology,2012,229: 206-213.DOI:10.1016/j.powtec.2012.06.033.
[7] WANG A L,GE C Q,YIN H B,et al.Evolution of binary Fe2O3/SiO2 coating layers on the surfaces of aluminum flakes and the pigmentary performances [J].Powder Technology,2012,221: 306-311.DOI:10.1016/j.powtec.2012.01.018.
[8] 李晓亮,林爱军,葛察忠.中国钛白粉行业环境污染现状分析与环境风险预测[J].中国人口·资源与环境,2011,21(12): 393-397.
[9] 吴鹏辉,贾定田,许文杰,等.钛白副产物硫酸亚铁制备氧化铁黄[J].过程工程学报,2016,16(2): 310-316.
[10] CORNELL R M,SCHWERTMANN U.The Iron Oxides: structure,properties,reactions,occurrence and uses [M].2th ed.Germany: VCH,Weinheim,2003.
[11] 曹魁.三维花状薄水铝石的合成与表征[J].西安工业大学学报,2009,29(2):156-158.DOI:10.16185/j.jxatu.edu.cn.2009.02.005.
[12] MUSIC S,SARIC A,POPOVIC S,et al.Forced hydrolysis of Fe3+ ions in NH4Fe(SO4)2 solutions containing urotropin [J].Croatica Chemica Acta,2000,73(2): 541-567.
[13] PARKS G A.The isoelectric points of solid oxides,solid hydroxides,and aqueous hydroxo complex systems [J].Chemical Reviews,1964,65(2): 177-196.
[14] FRINI A,MAAOUI M E.Kinetics of the formation of goethite in the presence of sulfates and chlorides of monovalent cations [J].Journal of Colloid and Interface Science,1997,190: 269-277.