为了研究煤矸石酸法提取物硫酸铝的应用及氢氧化铝精细化生产过程,进行了二段种分法制备氢氧化铝微粉的工艺研究.用煤矸石酸法提取的硫酸铝和拜耳法精制的铝酸钠稀释后的溶液反应,生成的浆液经放置老化后即得活性晶种.用活性晶种进行铝酸钠溶液的一段种子分解和二段种子分解,制备氢氧化铝微粉.同时研究了制备过程中种子浆pH、分解温度、种子比值、分解时间、铝酸钠溶液αk及铝酸钠溶液质量浓度对分解率、氢氧化铝微粉颗粒粒度的影响.结果表明,煤矸石提取物硫酸铝做晶种引发剂,在一定的工艺条件下可制得白度大于99%、Fe2O3质量分数小于0.006%、SiO2质量分数小于0.05%、吸油值小于0.70 mL/g、粒度在0.5~6 μm的氢氧化铝微粉.
In order to study the application of aluminum sulfate extracted by gangue acid method and the fine production of aluminum hydroxide, the preparation technology of aluminum hydroxide micropowder was explored using two-stage seed separation method. The active seeds could be obtained by the reaction of aluminum sulfate extracted by gangue acid method and diluted sodium aluminate solution refined by Bayer method. Subsequently, alumina micropowders were prepared by the decomposition of first and second stage seeds in sodium aluminate solution with active seed. Various factors affected on the decomposition rate and particle size of aluminum hydroxide micropowder were investigated including the pH value of the seed pulp, decomposition temperature, seed ratio, decomposition time, αkof sodium aluminate solution and sodium concentration of aluminate solution. And the results showed that the as-prepared aluminium hydroxide powder exhibited whiteness above 99%, Fe2O3 and SiO2 content less than 0.006% and 0.05%, respectively, oil absorption value less than 0.70 mL/g and the average particle size in the range of 0.5-0.6 μm.
[1] 刘磊,王建立.氢氧化铝镁复合阻燃剂制备技术研究[J].硅酸盐通报,2014, 33(1):225-230. DOI:10.16552/j.cnki.issn1001-1625.2014.01.031.
[2] 张晓霞,王瑞菲,唐晓婵,等.氢氧化铝反应液中铝离子含量的测定[J].轻金属,2020(4):56-58. DOI:10.13662/j.cnki.qjs.2020.04.012.
[3] 李广战,蔡军,孔杰.超细氢氧化铝晶体生长过程中的影响因素分析[J].轻金属,2020(4):12-15. DOI:10.13662/j.cnki.qjs.2020.04.003.
[4] 孙建红,岳双双,徐建中.国内外无机阻燃剂的研究与应用进展[J].无机盐工业,2019,51(2):1-7.
[5] 王建立,姚长江,李晋峰.种分法制备超细氢氧化铝过程中的粒度控制[J].轻金属,2011(3):17-19. DOI:10.13662/j.cnki.qjs.2011.03.011.
[6] SU S Q,YANG J,WEN H,et al.Preparation of ultrafine aluminum hydroxide from coal fly ash by alkali dissolution process[J]. Integrated Ferroelectrics,2011,128(1):155-162. DOI:10.1080/10584587.2011.576626.
[7] 郑光亚,陈正杰,刘成龙,等.硫酸铝低温水解产物特性及其动力学研究[J].化学研究与应用,2019,31(7):1357-1363. DOI:10.3969/j.issn.1004-1656.
[8] 邓魁,裴广斌,王茜.一种低晶种比率生产超细氢氧化铝的工艺方法研究[J].无机盐工业,2020,52(10):121-124. DOI:10.11962/1006-4990.2019-0597.
[9] 施辉献,杨亚刚,杨妮,等.铝空气电池废电解液生产超细氢氧化铝工艺条件研究[J].矿冶工程,2020,40(2):136-138. DOI:10.3969/j.issn.0253-6099.2020.02.033.
[10] RAMIN Z, BAHRAM R, ZAHRA B, et al. Influences of new synthesized active seeds and industrial seed on the aluminum hydroxide precipitation from sodium aluminate solution[J].Journal of Sustainable Metallurgy,2020,10:1-16. DOI:10.1007/S40831-020-00302-6.
[11] 万赈民.改性氢氧化铝粉体制备及其阻燃温拌沥青的性能[D].河南:郑州航空工业管理学院,2020.
[12] 尹周澜,敬叶灵,陈启元,等.聚合物对铝酸钠溶液种分过程的影响[J].中国有色金属学报,2007(6):1002-1007. DOI:10.19476/j.ysxb.1004.0609.2007.06.027.
[13] 王建立,和凤枝,陈启元.阻燃剂用超细氢氧化铝的制备、应用及展望[J].中国粉体技术,2007(1):38-42.DOI:10.3969/j.issn.1008-55748.2007.01.010.
[14] 李小斌,叶普洪,齐天贵,等.活性晶种的性质及其强化铝酸钠溶液晶种分解的机理分析[J]. 中国有色金属学报,2019,29(07):1474-1485. DOI:10.19476/j.ysxb.1004.0609.2019.07.16.
[15] 刘焦萍,李壮,张建平,等.超细活性氢氧化铝晶种制备及工业应用[J].轻金属,2016(8):22-26. DOI:10.13662/j.cnki.qjs.2016.08.006. (